Ultra Start 450 SERIES Installation Manual Page 5
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Publication 1398-5.2 – PDF 1997
Table of Contents Intro-5
Wiring .................................5-5
Electromagnetic Compatibility ...................5-7
AC Line Filters .............................5-8
Chapter 6
Interfaces
J1 – Controller ..............................6-1
Digital I/O Power...........................6-1
Digital Inputs .............................6-3
Input Interface Circuit Examples ...............6-5
Auxiliary Encoder Input Types .................. 6-20
Interface Cable Examples ..................... 6-21
J1 Terminal Strip/Breakout Board ................ 6-24
J2 – Encoder .............................. 6-29
J5 – Serial Port ............................. 6-31
Serial Communications Overview ................ 6-33
Four Wire RS-485 Connections.................. 6-35
Interface Connections ......................... 6-39
Chapter 7
Power Connections
Motor Power Cabling..........................7-2
Shield Termination of Power Cables ...............7-2
Motor Overload Protection .....................7-4
Power Supply Protection.......................7-5
Emergency Stop Wiring .......................7-5
AC Power Cabling............................7-7
DC Bus ..................................7-9
Chapter 8
Application and Configuration Examples
Analog Control..............................8-1
Hardware Set Up ...........................8-1
Connection Diagram .........................8-2
Configuration .............................8-2
Tuning .................................8-4
Operation ...............................8-5
Preset Controller .............................8-6
Hardware Set Up ...........................8-6
Connection Diagram .........................8-7
Configuration .............................8-7
Tuning .................................8-9
Operation .............................. 8-10
Position Follower (Master Encoder) ................. 8-12
Hardware Set Up .......................... 8-12
Connection Diagram ........................ 8-13
Configuration ............................ 8-13
- Installation 1
- Important User 2
- Information 2
- Table of Contents 3
- ULTRA Master Installation 4
- Interfaces 5
- Intro-6 Table of Contents 6
- Intro-8 Table of Contents 8
- List of Figures 9
- Power Connections 10
- Status Display 11
- Options and Accessories 11
- Intro-12 List of Figures 12
- List of Tables 13
- Intro-14 List of Tables 14
- Creating Custom Motor Files 15
- Specifications 15
- Intro-16 List of Tables 16
- ULTRA 100 Series Product 17
- Receiving and Storage 17
- Responsibility 17
- Rockwell Automation 18
- Technical Product 19
- Assistance 19
- Purpose and Contents of this 19
- Related Documentation 21
- Additional Instructions and 22
- from the Help menu 23
- Graphical Symbols 24
- Intro-26 Preface 26
- Safety Chapter 1 27
- Voltage Potentials 28
- Safety 1-3 29
- 1-4 Safety 30
- Chapter 2 31
- Drive Checkout Test 33
- Storing the Unit 38
- Selecting Other System 39
- Components Chapter 3 39
- Analog I/O 41
- AC Input Power 41
- Personality Module 41
- Multiple Protection Circuits 41
- Serial Command Sources 41
- I/O Interface Analog Input 42
- Analog Output 43
- Digital Inputs 43
- Digital Outputs 43
- Auxiliary Encoder Interface 44
- Agency Approvals ● UL listed 45
- ● AC line filters 46
- European Union Requirements 47
- Chapter 4 48
- Starting and Quitting 49
- ULTRA Master 49
- From Windows 50
- The readme File 52
- Firmware Files 52
- Installation Chapter 5 53
- 5-2 Installation 54
- Installation 5-5 57
- 5-6 Installation 58
- Electromagnetic Compatibility 59
- Installation 5-11 63
- 5-12 Installation 64
- Interfaces Chapter 6 65
- 6-8 Interfaces 72
- Analog Inputs 74
- J1-6 or J1-13 78
- +15 Volts 78
- Divide by 1, the 81
- Controller 82
- 1354 motion controllers.) 83
- 6-20 Interfaces 84
- Interface Cable Examples 85
- Interfaces 6-25 89
- (not recommended) 89
- DIRECTION 90
- 6-28 Interfaces 92
- AM26LS33 93
- MC74HC14F 94
- Interfaces 6-33 97
- J5 - 9 Reserved 97
- 6-34 Interfaces 98
- Four Wire RS-485 Connections 99
- Interfaces 6-37 101
- 6-38 Interfaces 102
- Interfaces 6-39 103
- 6-40 Interfaces 104
- Chapter 7 105
- Power Connections 7-3 107
- Motor Overload Protection 108
- Power Supply Protection 109
- Emergency Stop Wiring 109
- 7-6 Power Connections 110
- Power Connections 7-9 113
- 7-10 Power Connections 114
- Examples Chapter 8 115
- Connection Diagram 116
- Configuration 116
- values for the input 117
- Operation 119
- Hardware Set Up 120
- Tuning 123
- When motion is required: 125
- Position Follower (Master 126
- Encoder) 126
- Follower Enable as Input 1 129
- Position Follower (Step/ 132
- Direction) 132
- Position Follower (Step Up/ 138
- Incremental Indexing 144
- 20. Choose 148
- Registration Indexing 151
- Absolute Indexing 157
- Start Index as Input 1 161
- Define Home as Input 2 161
- Not Assigned as Input 3 161
- ● Acceleration - from RPM/sec 164
- ● Distance in Mtr Revs 165
- ● Acceleration in Revs/sec 165
- ● Deceleration in Revs/sec 165
- ● Dwell in msec 165
- ● Velocity in RPM 165
- Tuning Chapter 9 167
- 9-2 Tuning 168
- Backlash 169
- Auto Tuning 169
- 9-4 Tuning 170
- Tuning 9-5 171
- Manual Tuning 172
- 9-8 Tuning 174
- Velocity Loop Tuning Examples 175
- 9-10 Tuning 176
- Figure 9.4 Underdamped Signal 176
- Tuning 9-11 177
- Figure 9.5 Overdamped Signal 177
- 9-12 Tuning 178
- Status Display Chapter 10 179
- Power-Up Error Codes 180
- 10-4 Status Display 182
- Chapter 11 183
- ● Green = Normal operation 185
- Error Codes 186
- RS-232 Communication Test 190
- Testing Digital Outputs 191
- Testing Digital Inputs 193
- Testing Analog Output 193
- Testing Analog Input 194
- Testing Encoder Inputs 195
- Appendix A 197
- Examples Appendix B 203
- Interface Cables 205
- Serial Interface Cables 213
- Encoder Feedback Cables 216
- PART NUMBER 9101-1373-TAB 219
- (P/N 9101-1446) 222
- Motor Power Cables 223
- (P/N 9101-2179) 225
- Allen-Bradley 9/Series CNC 228
- Family Connections 228
- Appendix C 233
- Ver11.10 234
- Press both keys at the 235
- same time 235
- C-4 TouchPad Instructions 236
- TouchPad Instructions C-5 237
- Supplemental Instructions 238
- Motor Selection 238
- Analog Output Scaling 238
- Displays 239
- C-8 TouchPad Instructions 240
- UnxpChar 242
- UpperLim 242
- Motor Table 243
- TouchPad Options and Lists 248
- TouchPad Lists 248
- C-22 TouchPad Instructions 254
- Appendix D 255
- Motor Parameter Set 256
- Motor Part Number 258
- General Parameters 259
- Feedback Parameters 263
- Figure D.5 Hall Offsets 264
- Offset) 264
- Electrical Parameters 265
- Rating Parameters 267
- Overcurrent 269
- Example of Custom Motor 270
- File Creation 270
- Custom Motor File 271
- 120 degrees 272
- Troubleshooting Custom 273
- Motor Files 273
- Appendix E 274
- AC Line Filter Selection 277
- Appendix F 283
- Sample Calculations 285
- Average Power (Watts): 286
- Specifications Appendix G 287
- Start Homing 290
- Power Dissipation 291
- T = 4.08 * (Q/A) + 1.1 292
- HelpIndex 293
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