Ultra Start 43xx Technical Information

562600-000, Issue1.0, March 2014 PMERail Ultra Rated Capacity Controller Machine Envelope Controller Operators Manual

562600-000, Issue1.0, March 2014 10 of 57 5 Operating Instructions 5.1 Power Up PMERail automatically powers up when the machines ignition is sw

562600-000, Issue1.0, March 2014 11 of 57 5.2 Using the Display The display is operated by using the buttons adjacent to a function icon. The butt

562600-000, Issue1.0, March 2014 12 of 57 5.3 User Login If PMERAIL has been configured to work with the Operator Database, the system will prompt

562600-000, Issue1.0, March 2014 13 of 57 5.4 User Logout If a user is logged in, they can select the logout screen by holding an exit key button d

562600-000, Issue1.0, March 2014 14 of 57 7 Rated Capacity Controller 7.1 Introduction PMERail has been designed to meet Network Rail requirement

562600-000, Issue1.0, March 2014 15 of 57 7.2 Operation within the Safe Working Load With Lifting Mode active, the Load on Hook, current lifting po

562600-000, Issue1.0, March 2014 16 of 57 7.5 Stability Overload Control Where an overload condition occurs the machine hydraulics will be locked t

562600-000, Issue1.0, March 2014 17 of 57 7.6 Overload / Hydraulic Limitation Control Override 7.6.1 Soft Override Three seconds after ove

562600-000, Issue1.0, March 2014 18 of 57 7.7 Lift Mode Menu The Lifting Mode menu has various features which may be available if config-ur

562600-000, Issue1.0, March 2014 19 of 57 7.7.2 Lifting Mode - Non Lifting Mode When the machine is not being used for lifting op-erations

This guide describes operation of the PROLEC PME LIFTING AND MACHINE ENVELOPE SAFETY SYSTEM FOR CONSTRUCTION PLANT Model covered : PART No.

562600-000, Issue1.0, March 2014 20 of 57 7.7.3 Tandem Lifting Mode PMERAIL can be configured for tandem lifting. If tandem lifting has been calib

562600-000, Issue1.0, March 2014 21 of 57 Moves highlighter UP Moves highlighter DOWN Accept highlighted lifting mode Exit without change 7

562600-000, Issue1.0, March 2014 22 of 57 7.8 Lifting Duty Safety Factors The maximum safe working load will appear at the top right of the screen

562600-000, Issue1.0, March 2014 23 of 57 7.9 Load Chart Menu PME can display the load chart for the currently selected lifting duty and lifting poi

562600-000, Issue1.0, March 2014 24 of 57 7.10 Safe Working Area Indication Safe working area indication displays in real time the where a load ca

562600-000, Issue1.0, March 2014 25 of 57 In Gauge warning message The GREEN TICK symbol indicates that the right and left corners of the counterwei

562600-000, Issue1.0, March 2014 26 of 57 8 Envelope Monitoring PMERail Ultra is configured for Machine Envelope Control (MEC) only. MEC will warn

562600-000, Issue1.0, March 2014 27 of 57 8.1.1 Height Limit Menu A height limit can be set by entering a known height on the keypad or by manuall

562600-000, Issue1.0, March 2014 28 of 57 8.1.2 Height Limit Setting - Known Height A known limit can be entered into the display: Step

562600-000, Issue1.0, March 2014 29 of 57 8.1.3 Height Limit Setting - Using Current Highest Point The highest point of the machine can be used to

Table of contents 1 Use of this Document 7 2 Notices 7 3 System Identification 8 4 Operating and Restriction Situation Recommendati

562600-000, Issue1.0, March 2014 30 of 57 8.1.4 Machine Envelope Controller (MEC) - Height *The approach limit is configurable at p

562600-000, Issue1.0, March 2014 31 of 57 8.2 Slew Limit 8.2.1 Slew Limits Menu A virtual wall slew limit can be set entering a known distance on

562600-000, Issue1.0, March 2014 32 of 57 8.2.2 Virtual Wall Limit Setting - Dial in a value A virtual wall can be set on either side of the machine

562600-000, Issue1.0, March 2014 33 of 57 Step four Use the UP and DOWN arrows to increase and decrease the highlighted number. Use the LEFT and

562600-000, Issue1.0, March 2014 34 of 57 8.2.3 Virtual Wall Limit Setting - Manually set a limit A virtual wall can be set on either side of the ma

562600-000, Issue1.0, March 2014 35 of 57 The Virtual wall will be shown on the main screen. Once slew limits are set,

562600-000, Issue1.0, March 2014 36 of 57 8.2.4 Machine Envelope Controller (MEC) - Virtual Wall PMERail Ultra 8.2.4.1 PMERail Ultra Virtual Wall

562600-000, Issue1.0, March 2014 37 of 57 8.2.4.2 Machine Envelope Controller (MEC) - Virtual Wall If the equipment reaches the

562600-000, Issue1.0, March 2014 38 of 57 8.3 Equipment Position measurement PMERail measures equipment pin positions using equipment mounted angle

562600-000, Issue1.0, March 2014 39 of 57 9 System Messages 9.1 On Screen Safety Messages *The approach limit is configurable at point of calibr

Table of contents (continued) 7.7 Lift Mode Menu 18 7.7.1 Lifting Point Selection 18 7.7.2 Lifting Mode - Non Lifting Mode 19 7.7.3

562600-000, Issue1.0, March 2014 40 of 57 9.2 On Screen Component Error Messages PMERail continuously monitors the presence and condition of it’s

562600-000, Issue1.0, March 2014 41 of 57 9.3 On Screen ALO Component Error Messages PMERail Max and Ultra continuously monitors the presence and

562600-000, Issue1.0, March 2014 42 of 57 9.4 LED and Internal Alarm Warnings The table below shows the state of the three LEDs on the display and

562600-000, Issue1.0, March 2014 43 of 57 12 Test / Diagnostics The system test function is available from the top menu screen. This feature allo

562600-000, Issue1.0, March 2014 44 of 57 Exit to previous menu Press the Alarm button to activate the blue and amber lamps Press the Alarm bu

562600-000, Issue1.0, March 2014 45 of 57 13 System Information Information regarding the system can be found from this menu. 14 Disp

562600-000, Issue1.0, March 2014 46 of 57 14.1 Day / Night Mode To make viewing of the display more comfortable at night, the display brightness can

562600-000, Issue1.0, March 2014 47 of 57 14.4 Select Language Select an appropriate language from the list. 14.5 Select Screen ba

562600-000, Issue1.0, March 2014 48 of 57 15.1.1 Add New User to Login Requires supervisor access code Moves highlighter

562600-000, Issue1.0, March 2014 49 of 57 15.1.2 Edit User Details Requires supervisor access rights. Moves highlighter U

Table of contents (continued) 9 System Messages 39 9.1 On Screen Safety Messages 39 9.2 On Screen Component Error Messages 40 9.3 On Screen

562600-000, Issue1.0, March 2014 50 of 57 15.1.3 Select User to Delete Requires supervisor access rights. 15.1.4 Edit User Login Code Require

562600-000, Issue1.0, March 2014 51 of 57 15.1.5 Enable / Disable Users Requires supervisor access rights 16 Taking Product out of Operatio

562600-000, Issue1.0, March 2014 52 of 57 18 Data Logger PMERail has two data-logging functions. The data logging icon appearis in the bot-tom lef

562600-000, Issue1.0, March 2014 53 of 57 19 System Diagram

562600-000, Issue1.0, March 2014 54 of 57 20 Definitions / Glossary Definitions of words used to ensure understanding P/N Part Number

562600-000, Issue1.0, March 2014 55 of 57 + Appendix 1 Duty Numbering The duty number is made up of three values: Road/rail cant - active sector - A

562600-000, Issue1.0, March 2014 56 of 57 Appendix 2 Interlocks 1. When the oscillating rail axle is locked the symbol shown here will appear on th

562600-000, Issue1.0, March 2014 Prolec Ltd 25 Benson Road Nuffield Industrial Estate Poole England BH17 0GB Tel: +44 (0)1202 681190 E-mail: serv

Table of contents (continued) 15.1.2 Edit User Details 49 15.1.3 Select User to Delete 50 15.1.4 Edit User Access Code 50 15.1.5 Enabl

562600-000, Issue1.0, March 2014 7 of 57 1 Use of this Document This user guide is intended for persons familiar with the use of construction plan

562600-000, Issue1.0, March 2014 8 of 57 3 System Identification The PMERail Ultra system provides two primary safety functions 1. Lifting Stab

562600-000, Issue1.0, March 2014 9 of 57 4 Operating and Hazard Situation Recommendations 4.1 RCC - MEC Override The system