Ultra Start 450 SERIES manuals

Owner’s manuals and user’s guides for Motor vehicle electronics Ultra Start 450 SERIES.
We providing 4 pdf manuals Ultra Start 450 SERIES for download free by document types: Specifications, Instruction Manual, Installation Manual, Setup Guide


Table of contents

Enterprise

1

450 Server

1

Owner’s Guide

1

FCCClassANotice

3

FCCClassBNotice

3

DeclarationofConformity

5

Contents

7

Contents ix

9

Contents xi

11

Contents xiii

13

Preface xv

15

Using UNIX Commands

16

Shell Prompts

16

Conventions

17

Related Documents

18

Cautions

18

Ordering Sun Documents

19

Sun Welcomes Your Comments

20

System Overview

21

Chapter 1 System Overview 3

23

Locating Front Panel Features

25

Unlocked Locked

26

Locating Rear Panel Features

27

LEDs Keyswitch

28

Chapter 1 System Overview 9

29

Name Icon Description

30

System Setup

31

Chapter 2 System Setup 15

35

Chapter 2 System Setup 19

39

About Setting Up a Console

40

■ At 9600 baud

42

Standby position

49

Tools Required

62

Hardware Configuration

63

Serviceability Features

64

Status LEDS

65

Hot-Pluggable Disk Drives

65

Configurations

65

■ Extreme temperatures

66

■ Power supply problems

66

N+1 Power Supply Redundancy

67

Hot-Swappable Power Supplies

68

Hardware Watchdog Mechanism

69

Four Levels of Diagnostics

69

About Memory

71

Configuration Rules

72

Performance

73

Level Memory Slot Population

73

CPU Slot 1

75

CPU Slot 2

75

CPU Slot 3

75

CPU Slot 4

75

DC/DC converters

75

About DC/DC Converters

76

About Peripheral Component

78

Interconnect (PCI) Buses

78

About Internal Disk Drives

81

About Power Supplies

84

About the Serial Ports

87

About the Parallel Port

88

About Serial Port Jumpers

91

Clock mode select jumper

92

About Flash PROM Jumpers

93

Target Devices

95

Bus Length

96

Cabling and Termination

96

Multi-initiator Support

97

Rated Values

99

Power Supply Output Capacity

100

Total AC Current Draw

101

Before You Begin

102

Step 1. Fill in the quantity

103

■ If yes, proceed to Step 7

104

■ If yes, proceed to Step 10

104

Capacity

112

Limit of the Power Outlet

116

Parts Installation and Repair

117

About Handling Boards

120

Expansion Option

121

What to Do

122

C cable between

125

What Next

130

Main Logic Board Components

132

To install a PCI short card

157

Backplanes

163

C cable at connector P0500

187

Backplane

189

3. Disconnect the I

195

C cable at connector P0600

195

3. Connect the I

200

C cable to connector P0600

200

Storage Devices

203

Miscellaneous Assemblies

222

Internal Cables

264

SCSI Cable

279

Administration and Networking

343

Concepts

361

Disk Concatenation

362

RAID 1: Disk Mirroring

362

RAID 0: Disk Striping

363

Hot Spares

363

Hot Plug

364

For More Information

364

Thermal Conditioning

382

About Diagnostic Tools

390

Diagnostics

392

■ System console

394

■ Front panel Fault LED

394

OBDiag Menu

395

OBDiag Commands

396

Configuration Variables

397

OBDiag Test Descriptions

399

FRU : motherboard

405

About SunVTS Software

407

About Solstice SyMON Software

412

Error Indications

413

Front Panel LEDs

413

Keyboard LEDs

414

Power Supply LEDs

416

Disk LEDs

417

Error Messages

417

Software Commands

418

Solaris prtdiag Command

418

OBP show-devs Command

418

OBP printenv Command

419

Solution 1

424

Power-on Failures

425

Video Output Failure

427

Disk or CD-ROM Drive Failure

427

SCSI Controller Failures

428

Power Supply Failure

429

DIMM Failure

429

Environmental Failures

431

Message Type Description

432

Connector Pinouts

433

Serial Port Connector Diagram

434

Serial Port Signals

434

Parallel Port Signals

436

SCSI Connector Diagram

437

SCSI Connector Signals

437

Pin Signal Pin Signal

438

Connector

439

TPE Connector Diagram

440

TPE Connector Signals

440

MII Connector Diagram

441

MII Connector Signals

441

13W3 Video Connector Diagram

442

13W3 Connector Signals

442

System Specifications

443

Physical Specifications

444

Electrical Specifications

445

Environmental Requirements

446

Safety Precautions

447

Vorschriften

449

Class 1 Laser Product

450

Luokan 1 Laserlaite

450

Klasse 1 Laser Apparat

450

Laser Klasse 1

450

Normativas de seguridad

452

Illustrated Parts Breakdown

455

Assembly Illustrations

459

Key Description Part Number

460

3 Front Door 540-2832

462

1 Main Logic Board 501-2996

464

2 Power Supply 300-1302

465

5 Keyswitch Cable 530-2314

466

1 Left Side Panel 540-2835

468

3 Front Door 540-2910

468

4 Right Side Panel 540-2836

468

Glossary

475

Glossary 457

477

Index 459

479

Index 461

481

Index 463

483

Index 465

485

Index 467

487

OrderingSunDocuments

489

SunWelcomesYourComments

489

AIR MAIL

490

PAR AVION

490

Table of contents

Installation

1

Important User

2

Information

2

Table of Contents

3

ULTRA Master Installation

4

Interfaces

5

Intro-6 Table of Contents

6

Intro-8 Table of Contents

8

List of Figures

9

Power Connections

10

Status Display

11

Options and Accessories

11

Intro-12 List of Figures

12

List of Tables

13

Intro-14 List of Tables

14

Creating Custom Motor Files

15

Specifications

15

Intro-16 List of Tables

16

ULTRA 100 Series Product

17

Receiving and Storage

17

Responsibility

17

Rockwell Automation

18

Technical Product

19

Assistance

19

Purpose and Contents of this

19

Related Documentation

21

Additional Instructions and

22

from the Help menu

23

Graphical Symbols

24

Intro-26 Preface

26

Safety Chapter 1

27

Voltage Potentials

28

Safety 1-3

29

1-4 Safety

30

Chapter 2

31

Drive Checkout Test

33

Storing the Unit

38

Selecting Other System

39

Components Chapter 3

39

Analog I/O

41

AC Input Power

41

Personality Module

41

Multiple Protection Circuits

41

Serial Command Sources

41

I/O Interface Analog Input

42

Analog Output

43

Digital Inputs

43

Digital Outputs

43

Auxiliary Encoder Interface

44

Agency Approvals ● UL listed

45

● AC line filters

46

European Union Requirements

47

Chapter 4

48

Starting and Quitting

49

ULTRA Master

49

From Windows

50

The readme File

52

Firmware Files

52

Installation Chapter 5

53

5-2 Installation

54

Installation 5-5

57

5-6 Installation

58

Electromagnetic Compatibility

59

Installation 5-11

63

5-12 Installation

64

Interfaces Chapter 6

65

6-8 Interfaces

72

Analog Inputs

74

J1-6 or J1-13

78

+15 Volts

78

Divide by 1, the

81

Controller

82

1354 motion controllers.)

83

6-20 Interfaces

84

Interface Cable Examples

85

Interfaces 6-25

89

(not recommended)

89

DIRECTION

90

6-28 Interfaces

92

AM26LS33

93

MC74HC14F

94

Interfaces 6-33

97

J5 - 9 Reserved

97

6-34 Interfaces

98

Four Wire RS-485 Connections

99

Interfaces 6-37

101

6-38 Interfaces

102

Interfaces 6-39

103

6-40 Interfaces

104

Chapter 7

105

Power Connections 7-3

107

Motor Overload Protection

108

Power Supply Protection

109

Emergency Stop Wiring

109

7-6 Power Connections

110

Power Connections 7-9

113

7-10 Power Connections

114

Examples Chapter 8

115

Connection Diagram

116

Configuration

116

values for the input

117

Operation

119

Hardware Set Up

120

Tuning

123

When motion is required:

125

Position Follower (Master

126

Encoder)

126

Follower Enable as Input 1

129

Position Follower (Step/

132

Direction)

132

Position Follower (Step Up/

138

Incremental Indexing

144

20. Choose

148

Registration Indexing

151

Absolute Indexing

157

Start Index as Input 1

161

Define Home as Input 2

161

Not Assigned as Input 3

161

● Acceleration - from RPM/sec

164

● Distance in Mtr Revs

165

● Acceleration in Revs/sec

165

● Deceleration in Revs/sec

165

● Dwell in msec

165

● Velocity in RPM

165

Tuning Chapter 9

167

9-2 Tuning

168

Backlash

169

Auto Tuning

169

9-4 Tuning

170

Tuning 9-5

171

Manual Tuning

172

9-8 Tuning

174

Velocity Loop Tuning Examples

175

9-10 Tuning

176

Figure 9.4 Underdamped Signal

176

Tuning 9-11

177

Figure 9.5 Overdamped Signal

177

9-12 Tuning

178

Status Display Chapter 10

179

Power-Up Error Codes

180

10-4 Status Display

182

Chapter 11

183

● Green = Normal operation

185

Error Codes

186

RS-232 Communication Test

190

Testing Digital Outputs

191

Testing Digital Inputs

193

Testing Analog Output

193

Testing Analog Input

194

Testing Encoder Inputs

195

Appendix A

197

Examples Appendix B

203

Interface Cables

205

Serial Interface Cables

213

Encoder Feedback Cables

216

PART NUMBER 9101-1373-TAB

219

(P/N 9101-1446)

222

Motor Power Cables

223

(P/N 9101-2179)

225

Allen-Bradley 9/Series CNC

228

Family Connections

228

Appendix C

233

Ver11.10

234

Press both keys at the

235

same time

235

C-4 TouchPad Instructions

236

TouchPad Instructions C-5

237

Supplemental Instructions

238

Motor Selection

238

Analog Output Scaling

238

Displays

239

C-8 TouchPad Instructions

240

UnxpChar

242

UpperLim

242

Motor Table

243

TouchPad Options and Lists

248

TouchPad Lists

248

C-22 TouchPad Instructions

254

Appendix D

255

Motor Parameter Set

256

Motor Part Number

258

General Parameters

259

Feedback Parameters

263

Figure D.5 Hall Offsets

264

Offset)

264

Electrical Parameters

265

Rating Parameters

267

Overcurrent

269

Example of Custom Motor

270

File Creation

270

Custom Motor File

271

120 degrees

272

Troubleshooting Custom

273

Motor Files

273

Appendix E

274

AC Line Filter Selection

277

Appendix F

283

Sample Calculations

285

Average Power (Watts):

286

Specifications Appendix G

287

Start Homing

290

Power Dissipation

291

T = 4.08 * (Q/A) + 1.1

292

HelpIndex

293

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